Features
1. The drying speed is high when the material liquid is atomized, In the hot-air flow,95%-98% of water can be evaporated at a moment .The time of completing the drying is only several seconds. This is especially suitable for drying the heat sensitive materials.
2. The final products have good uniformity, flow ability & solubility. And the final products are high in purity and good in quality.
3. The production procedures are simple and easy operation and control. The moisture of liquid contents of 40-60% (for special materials, the contents might be up to 90%).can be dried into the powder or particle products once a time.
4. After the drying process, there is no need for smashing and sorting, so as to reduce the operation procedures in the production and to enhance the product purity.
5. The product particle diameters, looseness and water contents can be adjusted through changing the operation condition within a certain range. It is very convenient to carry out control and management.
Attention to order
1. When order the Vegetable Juice Spray Dryer-LPG Series High-Speed Centrifugal Spray Drying Machine,Client need to supply the materials name.
2. When order the Vegetable Juice Spray Dryer-LPG Series High-Speed Centrifugal Spray Drying Machine,Client need to supply the materials characteristic that include materials HP, Maximum withstand temperature and so on.
3. . When order the Vegetable Juice Spray Dryer-LPG Series High-Speed Centrifugal Spray Drying Machine,Client need to supply the materials primary moisture and final moisture (%).
4. When order the Vegetable Juice Spray Dryer-LPG Series High-Speed Centrifugal Spray Drying Machine,Client need to supply the treating capacity per hour.
5. When order the Vegetable Juice Spray Dryer-LPG Series High-Speed Centrifugal Spray Drying Machine,Client need to supply heating way, if it use steam heating, client need to supply the steam pressure and steam capacity.
6. When order the Vegetable Juice Spray Dryer-LPG Series High-Speed Centrifugal Spray Drying Machine,Client need to decide which kinds steel for machine-304 stainless steel or 316L stainless steel (Hywell also give suggestion for the stainless steel model base the materials HP).
Features
1. The drying speed is high when the material liquid is atomized, the surface area of the material will increase greatly. In the hot-air flow,95%-98% of water can be evaporated at a moment .The time of completing the drying is only several seconds. This is especially suitable for drying the heat sensitive materials.
2. Its final products own the good uniformity, flow ability & solubility. And the final products are high in purity and good in quality.
3. The production procedures are simple and the operation and control are easy. The liquid with moisture contents of 40-60% (for special materials, the contents might be up to 90%).can be dried into the powder or particle products once a time.
4. After the drying process, there is no need for smashing and sorting, so as to reduce the operation procedures in the production and to enhance the product purity.
5. The product particle diameters, looseness and water contents can be adjusted through changing the operation condition within a certain range. It is very convenient to carry out control and management .
Principle
For the Vegetable Juice Spray Dryer-LPG Series High-Speed Centrifugal Spray Drying Machine,it consists of of liquid transfer system, air filter system and heating system, liquid atomizing, drying tower, air xhausting and material collecting, control system and so on, The hot air enters into the drying room of The hot air enters into the drying room of LPG Series High-Speed Centrifugal Spray Drying Machine, in the spiral form and uniformly. Passing through the high-speed centrifugal sprayer on the top of the tower, the material liquid will rotate and be sprayed into the extremely fine mist liquid beads. Through the very short time of contacting the heat air inside the LPG Series High-Speed Centrifugal Spray Drying Machine, the materials can be dried into the final products. The final products will be discharged continuously from the bottom of the drying tower and from the cyclones. The waste gas will be discharged from blower. Hywell will design the bag filter to collect materials to reach 99.9% materials recollection of the Centrifugal Spray Dryer. If some materials will be environment pollution, Hywell will design and manufacture the water scrubber..in the spiral form and uniformly. Passing through the high-speed centrifugal sprayer on the top of the tower, the material liquid will rotate and be sprayed into the extremely fine mist liquid beads. Through the very short time of contacting the heat air inside the Spray Dryer, the materials can be dried into the final products. The final products will be discharged continuously from the bottom of the drying tower and from the cyclones. The waste gas will be discharged from blower. Hywell will design the bag filter to collect materials to reach 99.9% materials recollection of the Centrifugal Spray Dryer. If some materials will be environment pollution, Hywell will design and manufacture the water scrubber..the feature for each system as bellow:
1. liquid transfer system
The liquid delivery system consists of liquid tank, pump and so on as to ensure the liquid enter into the atomizer smoothly.
2.Air filtering system and heating system
Before the fresh air enter into the heater, it should pass through the Pre&post filter first, and then enter the heater for heating. For the heating method, there are electrical heater or steam radiator, gas furnace and so on. Which method to choose depends on the customer site conditions. To ensure the drying medium enter into the drying chamber with high purity, the heated air should go through the high temperature high efficiency filter (HEPA-Optional) before enters the drying chamber.
3. Atomizing system
The atomizing system consists of high speed centrifugal atomizer with inverter and so on.
The powder from the high speed centrifugal atomizer is between 40-120 microns.
4. Drying tower system
The drying chamber consists of the spiral shell, hot air distributor, main tower and relevant fittings.
The Spiral shell and hot air distributor: the spiral shell and hot air distributor at the air inlet of the tower top can regulate air flow rotation angle according to the specific condition, guide the air flow inside the tower effectively and avoid the material stick on the wall.in the middle there is the position for installing the atomizer.
Drying tower: The inner wall is SUS mirror sheet, ad welded by the arc welding. The insulation is rock wool.
The tower is manhole and view port as to convenient to clean and maintain the tower. For the Tower body cross interface, pipe elbow are arc butt design, reduce dead angle; sealed type.
The main tower is equipped with air hammer, controlled by the pulse, and hitting the main drying tower timely as to avoid the dust stick on the wall
5. Air exhausting and product collecting system
For the material collecting system, there are several types. Such as cyclone, cyclone + bag filter, bag filter, cyclone +water scrubber and so on. The method is depending on the material property itself. For the filtering system for the outlet air, we have filter on request.
6. Control system
HMI+PLC, each parameter can be displayed on the screen. Every parameter can be controlled and recorded easily. but it also can use button or touch screen.
Applications
Chemical Industry: Sodium fluoride(potassium),alkaline dyestuff and pigment, dyestuff intermediate, compound fertilizer, formic silicic acid, catalyst, sulphuric acid agent, amino acid, white carbon and so on
Food Industry: Fatty milk powder ,protein, cocoa milk powder, substitute milk powder, egg white(yolk), food and plant, oats, chicken juice, coffee, instant dissoluble tea, seasoning Sugar, corn syrup, corn starch, glucose, pectin, malt sugar, and etc.
Parameter:
The Main technical parameters is for reference. We also produce and design product as per customers' requirment:
About Us:
From dryer machine, mixing machine to granulation machine, from unit machine to production line, we have them all. Hywell Machinery is a professional manufacturer of industrial dryer, powder mixer and granulation machine. Our flagship products include the drying oven, fluid bed dryer, belt dryer, vacuum dryer machine, rotary flash dryer, chamber drying machine, single dimensional powder blender, three dimensional mixer, two dimensional mixer and high shear granulation machine, continuous granulator and so on. These high-performance machines have extensive applications within industries such as food, medicine and chemical. Sustained development and a strong emphasis on research and technology have bolstered our quality standards. we seek to achieve the highest level of customer satisfaction through professionally developed drying, mixing and granulation solutions. Hywell Machinery constant faith is providing perfect products to customer, excellenting service to client !
Quality control
In order to ensure quality of product, we focus on user 's requirements and control improvement and enhancement quality of products .The quality assurance mainly focus on the processes of ensuring production readiness inspection, control of raw materials and components, process control, critical parts, important parts of quality control, assembly quality control, process control testing, measurement equipment control. Pay close attention to the implementation of the quality assurance work, strictly to three inspection system of self-checking, mutual inspection, special inspection. The key point of Quality assurance is focuses on critical parts, important parts of quality control, the quality standards required by ISO9000 quality control procurement documents in order to clarify its status and acceptance of quality standards for company's re-inspections ; For critical parts and important that the key processes of identification and corresponding technical documentation, control by "the implementation of key quality control process", and complete, accurate and complete original records. Difficulties in quality assurance is a special process control, quality assurance is mainly painting, has developed a special process (painting) process documents, take the appropriate technical measures, to quality assurance.
In the production process, we pay close attention to quality control of each process. Every component, every process was strictly controlled. Enhanced the quality inspection process, the establishment of the necessary quality control point, the process by a full-time staff and quality inspector for inspection and supervision. Improved testing procedures and operating instruction.
OUR SERVICES
Pre-sale service
We invite customers to visit our company and communicate on technical requirements face to face. we also can do test in our lab for free. and then we will use the testing parameter to design final machine to reach client requirement.
Sale service
Responsible for debugging the equipment according to customers' requirements of various technical data. Our engineers will train our customers about equipment features and operation key points to make sure the equipment running in the best condition.
After-sale service
We provide installation, debugging, maintenance, training and other services (Optional); Provide relevant technical data, equipment, software and related GMP certification materials.
Quality promise
Our company promises strictly operate the ISO9001 quality system certification standards and pharmaceutical equipment GMP audit requirements,promise we provide new equipment. Advanced technology,good quality. Equipment operation safe reliable, affordable, easy to maintain.
Equipment warranty period is one year, all the parts for the equipment choose well-known brand.During the warranty when equipment have problem in quality like equipment failure and damage, our company offer free maintenance or replacement.
1. The drying speed is high when the material liquid is atomized, In the hot-air flow,95%-98% of water can be evaporated at a moment .The time of completing the drying is only several seconds. This is especially suitable for drying the heat sensitive materials.
2. The final products have good uniformity, flow ability & solubility. And the final products are high in purity and good in quality.
3. The production procedures are simple and easy operation and control. The moisture of liquid contents of 40-60% (for special materials, the contents might be up to 90%).can be dried into the powder or particle products once a time.
4. After the drying process, there is no need for smashing and sorting, so as to reduce the operation procedures in the production and to enhance the product purity.
5. The product particle diameters, looseness and water contents can be adjusted through changing the operation condition within a certain range. It is very convenient to carry out control and management.
Attention to order
1. When order the Vegetable Juice Spray Dryer-LPG Series High-Speed Centrifugal Spray Drying Machine,Client need to supply the materials name.
2. When order the Vegetable Juice Spray Dryer-LPG Series High-Speed Centrifugal Spray Drying Machine,Client need to supply the materials characteristic that include materials HP, Maximum withstand temperature and so on.
3. . When order the Vegetable Juice Spray Dryer-LPG Series High-Speed Centrifugal Spray Drying Machine,Client need to supply the materials primary moisture and final moisture (%).
4. When order the Vegetable Juice Spray Dryer-LPG Series High-Speed Centrifugal Spray Drying Machine,Client need to supply the treating capacity per hour.
5. When order the Vegetable Juice Spray Dryer-LPG Series High-Speed Centrifugal Spray Drying Machine,Client need to supply heating way, if it use steam heating, client need to supply the steam pressure and steam capacity.
6. When order the Vegetable Juice Spray Dryer-LPG Series High-Speed Centrifugal Spray Drying Machine,Client need to decide which kinds steel for machine-304 stainless steel or 316L stainless steel (Hywell also give suggestion for the stainless steel model base the materials HP).
Features
1. The drying speed is high when the material liquid is atomized, the surface area of the material will increase greatly. In the hot-air flow,95%-98% of water can be evaporated at a moment .The time of completing the drying is only several seconds. This is especially suitable for drying the heat sensitive materials.
2. Its final products own the good uniformity, flow ability & solubility. And the final products are high in purity and good in quality.
3. The production procedures are simple and the operation and control are easy. The liquid with moisture contents of 40-60% (for special materials, the contents might be up to 90%).can be dried into the powder or particle products once a time.
4. After the drying process, there is no need for smashing and sorting, so as to reduce the operation procedures in the production and to enhance the product purity.
5. The product particle diameters, looseness and water contents can be adjusted through changing the operation condition within a certain range. It is very convenient to carry out control and management .
Principle
For the Vegetable Juice Spray Dryer-LPG Series High-Speed Centrifugal Spray Drying Machine,it consists of of liquid transfer system, air filter system and heating system, liquid atomizing, drying tower, air xhausting and material collecting, control system and so on, The hot air enters into the drying room of The hot air enters into the drying room of LPG Series High-Speed Centrifugal Spray Drying Machine, in the spiral form and uniformly. Passing through the high-speed centrifugal sprayer on the top of the tower, the material liquid will rotate and be sprayed into the extremely fine mist liquid beads. Through the very short time of contacting the heat air inside the LPG Series High-Speed Centrifugal Spray Drying Machine, the materials can be dried into the final products. The final products will be discharged continuously from the bottom of the drying tower and from the cyclones. The waste gas will be discharged from blower. Hywell will design the bag filter to collect materials to reach 99.9% materials recollection of the Centrifugal Spray Dryer. If some materials will be environment pollution, Hywell will design and manufacture the water scrubber..in the spiral form and uniformly. Passing through the high-speed centrifugal sprayer on the top of the tower, the material liquid will rotate and be sprayed into the extremely fine mist liquid beads. Through the very short time of contacting the heat air inside the Spray Dryer, the materials can be dried into the final products. The final products will be discharged continuously from the bottom of the drying tower and from the cyclones. The waste gas will be discharged from blower. Hywell will design the bag filter to collect materials to reach 99.9% materials recollection of the Centrifugal Spray Dryer. If some materials will be environment pollution, Hywell will design and manufacture the water scrubber..the feature for each system as bellow:
1. liquid transfer system
The liquid delivery system consists of liquid tank, pump and so on as to ensure the liquid enter into the atomizer smoothly.
2.Air filtering system and heating system
Before the fresh air enter into the heater, it should pass through the Pre&post filter first, and then enter the heater for heating. For the heating method, there are electrical heater or steam radiator, gas furnace and so on. Which method to choose depends on the customer site conditions. To ensure the drying medium enter into the drying chamber with high purity, the heated air should go through the high temperature high efficiency filter (HEPA-Optional) before enters the drying chamber.
3. Atomizing system
The atomizing system consists of high speed centrifugal atomizer with inverter and so on.
The powder from the high speed centrifugal atomizer is between 40-120 microns.
4. Drying tower system
The drying chamber consists of the spiral shell, hot air distributor, main tower and relevant fittings.
The Spiral shell and hot air distributor: the spiral shell and hot air distributor at the air inlet of the tower top can regulate air flow rotation angle according to the specific condition, guide the air flow inside the tower effectively and avoid the material stick on the wall.in the middle there is the position for installing the atomizer.
Drying tower: The inner wall is SUS mirror sheet, ad welded by the arc welding. The insulation is rock wool.
The tower is manhole and view port as to convenient to clean and maintain the tower. For the Tower body cross interface, pipe elbow are arc butt design, reduce dead angle; sealed type.
The main tower is equipped with air hammer, controlled by the pulse, and hitting the main drying tower timely as to avoid the dust stick on the wall
5. Air exhausting and product collecting system
For the material collecting system, there are several types. Such as cyclone, cyclone + bag filter, bag filter, cyclone +water scrubber and so on. The method is depending on the material property itself. For the filtering system for the outlet air, we have filter on request.
6. Control system
HMI+PLC, each parameter can be displayed on the screen. Every parameter can be controlled and recorded easily. but it also can use button or touch screen.
Applications
Chemical Industry: Sodium fluoride(potassium),alkaline dyestuff and pigment, dyestuff intermediate, compound fertilizer, formic silicic acid, catalyst, sulphuric acid agent, amino acid, white carbon and so on
Food Industry: Fatty milk powder ,protein, cocoa milk powder, substitute milk powder, egg white(yolk), food and plant, oats, chicken juice, coffee, instant dissoluble tea, seasoning Sugar, corn syrup, corn starch, glucose, pectin, malt sugar, and etc.
Parameter:
The Main technical parameters is for reference. We also produce and design product as per customers' requirment:
| Spray Drying Equipment | LPG-5 | LPG-25 | LPG-50 | LPG-100 | LPG-150 | LPG(200-11000) |
| Max evaporation(kg/h) | 5 | 25 | 50 | 100 | 150 | 200-11000 |
| Inlet temp(ºC) | ≤350 | ≤350 | ≤350 | ≤350 | ≤350 | ≤350 |
| Outlet temp(ºC) | ≤90 | ≤90 | ≤90 | ≤90 | ≤90 | ≤90 |
| Driving type of centrifugal sparyer | drived by compressedair | machanincal drive | ||||
| Rotation speed(r.p.m) | 25000 | 22000 | 21500 | 18000 | 18000 | 8820-15000 |
| Dia.of spray pallet | 50 | 102 | 108 | 108 | 150 | 180-340 |
| Dimension(m) | 1.8*0.93*2.2 | 3*2.7*4.26 | 3.7*3.2*5.1 | 4.6*4.2*6 | 5.5*4.5*7 | design acording to actual conditions |
| Powder recollection(%) | 95-99 | 95-99 | ||||
About Us:
From dryer machine, mixing machine to granulation machine, from unit machine to production line, we have them all. Hywell Machinery is a professional manufacturer of industrial dryer, powder mixer and granulation machine. Our flagship products include the drying oven, fluid bed dryer, belt dryer, vacuum dryer machine, rotary flash dryer, chamber drying machine, single dimensional powder blender, three dimensional mixer, two dimensional mixer and high shear granulation machine, continuous granulator and so on. These high-performance machines have extensive applications within industries such as food, medicine and chemical. Sustained development and a strong emphasis on research and technology have bolstered our quality standards. we seek to achieve the highest level of customer satisfaction through professionally developed drying, mixing and granulation solutions. Hywell Machinery constant faith is providing perfect products to customer, excellenting service to client !
Quality control
In order to ensure quality of product, we focus on user 's requirements and control improvement and enhancement quality of products .The quality assurance mainly focus on the processes of ensuring production readiness inspection, control of raw materials and components, process control, critical parts, important parts of quality control, assembly quality control, process control testing, measurement equipment control. Pay close attention to the implementation of the quality assurance work, strictly to three inspection system of self-checking, mutual inspection, special inspection. The key point of Quality assurance is focuses on critical parts, important parts of quality control, the quality standards required by ISO9000 quality control procurement documents in order to clarify its status and acceptance of quality standards for company's re-inspections ; For critical parts and important that the key processes of identification and corresponding technical documentation, control by "the implementation of key quality control process", and complete, accurate and complete original records. Difficulties in quality assurance is a special process control, quality assurance is mainly painting, has developed a special process (painting) process documents, take the appropriate technical measures, to quality assurance.
In the production process, we pay close attention to quality control of each process. Every component, every process was strictly controlled. Enhanced the quality inspection process, the establishment of the necessary quality control point, the process by a full-time staff and quality inspector for inspection and supervision. Improved testing procedures and operating instruction.
OUR SERVICES
Pre-sale service
We invite customers to visit our company and communicate on technical requirements face to face. we also can do test in our lab for free. and then we will use the testing parameter to design final machine to reach client requirement.
Sale service
Responsible for debugging the equipment according to customers' requirements of various technical data. Our engineers will train our customers about equipment features and operation key points to make sure the equipment running in the best condition.
After-sale service
We provide installation, debugging, maintenance, training and other services (Optional); Provide relevant technical data, equipment, software and related GMP certification materials.
Quality promise
Our company promises strictly operate the ISO9001 quality system certification standards and pharmaceutical equipment GMP audit requirements,promise we provide new equipment. Advanced technology,good quality. Equipment operation safe reliable, affordable, easy to maintain.
Equipment warranty period is one year, all the parts for the equipment choose well-known brand.During the warranty when equipment have problem in quality like equipment failure and damage, our company offer free maintenance or replacement.